Complete Industrial Tomato Paste & Sauce Production Plant – KAAE
At KAAE, we provide fully integrated tomato processing line solutions designed for large-scale industrial production of tomato paste, tomato sauce, and ketchup. Our systems are engineered for stable Brix control, high yield, energy efficiency, and long-term operational reliability.
Whether you are building a new tomato processing factory or upgrading an existing plant, KAAE delivers turnkey engineering from raw material handling to aseptic filling.
1. Application Scope
Our tomato processing lines are suitable for:
- Tomato paste (28–30%, 30–32%, 36–38% Brix)
- Double concentrate tomato paste
- Tomato sauce
- Tomato ketchup
- Tomato puree
- Canned tomato products
Capacity range:
1 ton/hour – 50 tons/hour fresh tomatoes
2. Complete Process Flow
Fresh Tomatoes
→ Washing
→ Sorting
→ Crushing
→ Hot Break / Cold Break Treatment
→ Pulping & Refining
→ Vacuum Concentration
→ Sterilization
→ Aseptic or Hot Filling
Each stage is engineered for maximum product quality and processing efficiency.
3. Key Processing Sections
Raw Material Reception & Washing
- Hydraulic unloading system
- Bubble washing with debris removal
- Continuous filtration system
Design focus:
- Minimize fruit damage
- Reduce soil and impurity load
- Maintain hygiene before crushing
Crushing & Enzyme Control (Hot Break / Cold Break)
KAAE offers both:
Hot Break (85–95°C)
- High viscosity
- Thick texture
- Ideal for ketchup and paste
Cold Break (65–75°C)
- Fresher flavor
- Lower viscosity
- Suitable for sauces
Temperature is precisely controlled to inactivate pectinase and preserve color stability.
Pulping & Refining System
Multi-stage pulpers separate:
- Skin
- Seeds
- Fibers
High-efficiency sieving ensures smooth paste texture and high pulp recovery rate.
Vacuum Evaporation & Concentration
Our multi-effect vacuum evaporators:
- Operate under low temperature
- Protect lycopene and natural color
- Achieve precise Brix control
Energy-saving design reduces steam consumption significantly compared to single-effect systems.
Sterilization & Aseptic Filling
KAAE integrates:
- Tubular sterilization systems
- Aseptic bag filling machines
- Drum or bag-in-box packaging
Ensures:
- Long shelf life
- Export-grade quality
- Microbiological safety compliance
4. Technical Advantages of KAAE Tomato Lines
- High tomato pulp yield
- Stable Brix and viscosity control
- Modular structure for capacity expansion
- Automated PLC control system
- Full CIP (Clean-In-Place) integration
- Energy-efficient heat recovery systems
5. Optional System Upgrades
- Wastewater recycling system
- Peel and seed by-product utilization
- Automatic palletizing
- Smart factory integration (SCADA)
6. Why Choose KAAE
We do not just supply equipment — we deliver complete industrial tomato processing solutions, including:
- Process design
- Equipment manufacturing
- Installation guidance
- Commissioning support
- Technical training
KAAE supports clients worldwide in building stable, high-performance tomato processing plants that meet international food safety standards.