Industrial Mango Juice & Pulp Production Plant – KAAE
KAAE provides advanced mango juice and mango pulp processing line solutions designed for tropical fruit processors seeking high efficiency, flavor retention, and hygienic production standards.
Our systems are engineered to handle varying mango varieties and deliver consistent quality across juice, nectar, pulp, and concentrate products.
1. Application Scope
Our mango processing lines are suitable for:
- 100% mango juice
- Mango nectar
- Mango pulp
- Mango puree
- Mango concentrate
Capacity range:
500 kg/hour – 20 tons/hour fresh mango
2. Complete Process Flow
Fresh Mango
→ Washing
→ Sorting
→ Peeling & Destoning
→ Pulping & Refining
→ Deaeration
→ Homogenization
→ Pasteurization / UHT
→ Aseptic Filling
3. Key Processing Sections
Washing & Sorting
- Bubble washing system
- Roller inspection conveyors
- Optional optical sorting
Ensures only high-quality fruit enters production.
Peeling & Destoning
Industrial mango destoners remove:
- Skin
- Seeds
- Fibers
Optimized design ensures:
- High pulp recovery rate
- Reduced waste
- Stable texture output
Pulp Extraction & Refining
Multi-stage refining produces:
- Smooth mango pulp
- Controlled fiber content
- Uniform consistency
Mesh size selection depends on final product specification.
Deaeration & Homogenization
Vacuum deaeration:
- Removes dissolved oxygen
- Prevents oxidation
- Improves color stability
High-pressure homogenization:
- Creates smooth mouthfeel
- Prevents phase separation
- Enhances product stability
Pasteurization & Aseptic Filling
Depending on market requirements:
- Plate pasteurizer for chilled juice
- UHT sterilizer for long shelf life
Packaging options:
- PET bottles
- Glass bottles
- Aseptic bags
- Cartons
4. KAAE Technical Advantages
- Designed for high-fiber tropical fruits
- Strong anti-blocking system
- Gentle thermal processing
- Energy-efficient heat recovery
- Automated control system
- Fully integrated CIP cleaning
5. Modular & Scalable Design
KAAE mango lines are designed with expansion capability:
- Add concentration unit
- Integrate blending systems
- Upgrade to full aseptic processing
6. Why KAAE
With extensive experience in fruit processing engineering, KAAE helps clients:
- Maximize raw material utilization
- Improve production efficiency
- Ensure consistent product quality
- Meet export food safety standards
From design to commissioning, we provide full technical support to ensure smooth factory operation.